Zener Regulator Calculator: Resistor, Current and Power

Size the series resistor of a Zener shunt regulator and check worst-case current and power dissipation. The calculation includes \(V_Z\) tolerance, the input-voltage range, and minimum/maximum load current.

Design inputs

Lowest available input voltage.

Highest available input voltage.

Nominal Zener voltage.

Used to evaluate minimum and maximum Vz.

May be 0 mA.

Minimum margin to keep the Zener in regulation.

The result reminds you to apply the real thermal derating.

The highest preferred value inside the valid range is selected.

Results

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Zener current versus Vin

The curves use nominal Vz; resistor sizing and the worst-case table include the entered Zener tolerance.

Worst-case corner check

Condition Iz with Vz tolerance Worst Pz Worst PRs Status

Equations used

The current through the series resistor is \(I_R=(V_{IN}-V_Z)/R_S\), while the Zener current is \(I_Z=I_R-I_L\).

To maintain regulation at minimum input voltage and maximum load:

\[R_{S,max}=\frac{V_{IN,min}-V_{Z,max}}{I_{L,max}+I_{Z,min}}\]

The lower limit for \(R_S\) is found by requiring, across the full \(V_Z\) tolerance range:

\[P_Z=V_Z\left(\frac{V_{IN,max}-V_Z}{R_S}-I_{L,min}\right)\le P_{Z,rated}\]

Series-resistor dissipation is checked using both equivalent forms \(P_R=I_R^2R_S\) and \(P_R=I_R(V_{IN}-V_Z)\).

Model limitations

The Zener diode is treated as an ideal voltage source bounded by minimum and maximum Vz. Dynamic resistance, the real knee region, temperature coefficient, self-heating, and the variation of Vz with Iz are not modeled. For a final design, use the component datasheet and apply the specified power derating at the actual operating temperature.